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Flake Epoxy

Flake

Gulfport flake floors, chosen in your own light

A flake floor is thousands of vinyl chips thrown into a wet base coat until it will not take any more, then scraped back and sealed under clear. On the coast that texture earns its place twice over: it hides the sand that comes in on every pair of shoes, and it gives a wet floor something to grip. The blend is the part you get to choose.

Close to the water a floor gets sand walked across it all year, and a bare color shows every grain.

Duraflex certified and family run since 2021, so the person handing you the chip deck is one of the four who will throw the flake.

What coastal grit and wet shoes do to a plain floor

Sand is the thing people underrate. It rides in on shoes and on the dog, and on a solid gray epoxy it sits on top looking like dirt ten minutes after you swept. A flake surface breaks the color into small pieces of several tones, so the same grit disappears into it. You still sweep. You just stop seeing every spot you missed.

Wet is the other half of it. Humid air near the coast condenses on a cool slab, and rain blows in whenever the door is up. Under the clear coat the chips leave a slight texture, enough for a bare foot or a work boot to hold on to. A smooth single color floor gives you a sheet of gloss and nothing else, and wet gloss is how people end up flat on their backs.

Humidity also sets the pace of the install. It changes how long the base stays open for the broadcast and how soon the clear can follow it, so on a coastal job we start early and let the cure windows run the order of the day. We would rather lose an hour to waiting than lay a topcoat over a base that is not ready for it.

The flake epoxy page covers the work itself. For this one, send over the details or call 601-319-9619.

From open slab to sealed chip in a single day

Grinding comes first

Before any chip comes out of a box the slab gets ground with the extraction running. Flake is forgiving about a lot of things, but bond is not one of them, and a broadcast floor laid on a closed surface lets go in sheets just like paint does. Cracks get chased and filled at this stage too, so they never print through later.

Chips go down to refusal

The base coat goes on and the flake is thrown into it wet, by hand, until the surface will not hold another chip. Thin spots in the broadcast are where the base color peeks through later, so we keep throwing past the point where it looks done. At this stage the floor looks like a gravel drive and feels like sandpaper.

Pick the blend standing on the slab, at the hour you actually use the room.

The scrape decides the texture

Once the base has cured, the loose chips get swept up and the surface is scraped back with long blades, then vacuumed. How hard that scrape goes decides how much texture survives under the clear. On a floor that will see wet feet we leave a bit more of it standing.

Clear over the top

The topcoat goes over the chips and locks them down. It takes the scuffs and the sun so the chips never have to, which matters in a garage whose door stays open through a hot afternoon. Foot traffic can start after 12 hours, and the car waits until 48.

Where a chip floor lets people down

Flake gets a bad name from floors that were never really flake floors in the first place.

Tan, cream and black flake chips in a glossy coating with a doorway behind
A floor we finished: tan, cream and black flake chips in a glossy coating with a doorway behind

A sprinkle instead of a broadcast

Some floors get a handful of chips scattered over a painted base for looks. That leaves bare color between every chip, almost no texture, and a thin film underneath that wears through in the tire tracks. From across the room it passes for flake. Up close it looks like exactly what it is.

Chips left without a proper clear

A broadcast floor with no real topcoat has sharp chip edges standing up that trap dirt and snag a mop. The vinyl takes the sun and the scuffing directly, and the floor looks tired long before it should. No cleaner brings that back.

Laid on a slab nobody ground

The chips can be perfect and the floor still fails if the base never bonded. On a troweled slab that was never opened up, the whole system peels off together, chips and all, and it usually starts at the door where water comes in.

A blend picked from a photo

Color on a screen is not color on a slab. A blend chosen off a website can come out warmer or darker under real light, and once it is thrown there is no swapping it. That one is a failure of process, and it is the easiest to avoid.

Picking a blend with the chip deck in your hand

The chip deck comes out to you, and the reason is light. A Gulfport garage with the door up gets hard sun bouncing in off the driveway, and the same blend under one bulb at night looks like a different floor. We set the deck down on your slab, in the spot that matters, and you look at it at the time of day you actually use the room.

Darker, busier blends forgive more, and coastal sand just vanishes into them. Lighter blends brighten a room with one small window and show a little more of what gets tracked in. Most people land somewhere in the middle. Which middle depends on the room: a floor you work on wants something different from a floor you only cross on the way to the kitchen.

Once you choose, it stays chosen. The flake gets ordered for your floor ahead of the day, and when it is in the base it is in. So take the deck seriously. If two blends are close, tell Kevin and take the time to look at both under a different sky. A short delay is nothing next to a floor you will stand on for years.

Where Gulfport sits for us

Gulfport sits on the coast in Harrison County, inside our normal working radius from Laurel, and a flake floor down there gets its own planned day on the calendar rather than a slot squeezed between other jobs.

5.0
24 reviews
Used a lot of flooring companies over the years on various jobs and lemme tell you you’re in good hands with these guys. From the quote to the finished job they were nothing short of professional.Verified review

Questions we get asked

Why chips instead of a solid color?

A solid color floor shows every grain of sand and every scuff, and it is slick when wet. Chips break the color up so grit disappears into it, and they leave enough texture under the clear coat to give your feet some grip. On the coast, both matter nearly every day.

Can I see the blends before I choose?

Yes. We bring the chip deck to your house and set it down on the slab, so you see each blend on your concrete, with your walls around it and your light on it. Look at it in the morning and again in the evening. A blend chosen off a screen is a gamble.

Does the flake make the floor rough on bare feet?

Not after the scrape. Once the base cures we blade the loose and standing chips back down before the clear goes on, so what is left is a fine texture. It grips when wet without feeling like sandpaper. If the room sees a lot of water we can leave a little more texture standing.

Will the sun fade or yellow the chips?

The clear coat is what stands between the chips and the sun, and that is its job. A floor that gets afternoon light through an open door needs a proper topcoat over the flake, which is part of the system we install. Chips left bare, or under a cheap clear, are the ones that suffer.

How long is the floor out of action?

One day of work on most homes, then the cure. You can walk on it after 12 hours and bring heavy things back after 24. Give it 48 before a car goes on it. Humidity on the coast can stretch a cure, and we will tell you on the day if it has.

Can I change my mind about the blend on the day?

Up until the chips go down, yes. Once they are broadcast into wet base they are locked in for the life of the floor, so take the time beforehand. Lay the deck pieces on the slab, look at them morning and evening, and pick the one you still like at night.

Put the chip deck on your floor

Tell Kevin how the room gets used and where the sun lands on it in the afternoon. He will look at the slab before anyone puts a number on it, then lay the chip deck down so you choose in the light you live with.

Send over the details and look through finished floors while you decide.

Tell us what the floor is doing now. We will tell you what it takes to fix it.

601-319-9619

icmcoatingmasters@gmail.com
Laurel, MS
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Family run since 2021 · Duraflex certified

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